- Johnson Controls
- Insights
- Securing OT Protocols
Securing OT Protocols: Addressing Vulnerabilities with Host Identity Protocol
Securing Operational Technology in a Cloud-Connected World
As industrial systems increasingly integrate with cloud infrastructure, the security of Operational Technology (OT) protocols has become a critical concern. Traditional protocols such as MQTT, BACnet, and Modbus (originally designed for isolated environments) now face significant vulnerabilities when exposed to public networks. These legacy systems often lack fundamental security features, leaving them susceptible to unauthorised access, data manipulation, and cyberattacks.
Johnson Controls’ white paper, Securing OT Protocols and Addressing Vulnerabilities, explores these challenges in depth and introduces the Host Identity Protocol (HIP) as a transformative solution. Unlike conventional VPNs, which rely on perimeter-based security and often create flat, high-risk network structures, HIP employs a zero-trust architecture built on cryptographic identities. This approach ensures that only verified devices can communicate, effectively cloaking critical systems from potential attackers.

This paper highlights how HIP mitigates the inherent weaknesses of common OT protocols by:
- Securing MQTT communications through identity-based access and topic protection.
- Shielding BACnet systems from unauthorised manipulation via secure overlay networks.
- Protecting Modbus traffic against spoofing and injection attacks with cryptographic verification.
In addition to enhanced security, HIP offers operational advantages such as seamless mobility, reduced performance overhead, and simplified configuration - making it a robust and scalable solution for modern industrial environments.
For consulting engineers and security professionals, this insight provides a forward-thinking perspective on safeguarding OT systems in an era of digital transformation. By adopting HIP and embracing zero-trust principles, organisations can build resilient, future-ready infrastructures that meet the demands of both performance and protection.