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140+ years of innovation experience
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Nearly 8,000 active patents
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35.2M+ metric tonnes of CO2e reduced since 2000
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$7.2B+ in energy and operational savings since 2000

Balancing performance, cost and compliance

In mission-critical environments, there is zero room for error. Temperature, humidity and air quality directly influence product quality, safety and regulatory compliance. Meanwhile, unplanned downtime can erode up to 9% of your profits, and manual monitoring isn’t fast enough to protect your operations.

So, what are the tools for success? Predictive maintenance, real-time diagnostics and advanced analytics. We’ve helped customers achieve 100% on-time preventative maintenance and generate $500K–$800K in proven annual savings compared to prior-year costs. With the right Building Automation Systems (BAS), you can optimise performance, lower costs and accelerate decarbonisation – all while keeping your manufacturing moving.

Lower maintenance costs up to 67%
Improve energy performance up to 30%
Faster system setup, up to 95%

Challenges

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Ageing infrastructure

Outdated systems can require frequent repairs, leading to a loss of up to 20% of productivity. By reducing energy intensity and emissions, you can lower costs and accelerate decarbonisation – all while keeping your manufacturing moving.

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Energy efficiency

To reduce operational costs, manufacturers must cut energy consumption while meeting evolving regulations. Our smart building technology can help you meet your targets without disrupting daily operations.

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Safety and security

To prevent accidents and protect employees, you need robust fire protection systems, secure access points and safe working conditions. Our BAS ensure that your building's systems are working as they should to protect your people and assets.

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Mission-critical environment

To ensure uptime, every installation, workflow and production process must operate continuously with maximum precision. As 83% of manufacturers turn to smart technology to transform their operations, we're delivering BAS that optimises performance and efficiency.

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Decarbonise with a data-informed strategy

Sustainability isn’t just good for the planet; it’s also good for business. Companies with stronger ESG credentials benefit from up to 6% lower capital costs. Discover why now is the time to act in our white paper – Unleashing Net Zero.

Download the study

Achieve 100% on-time preventative maintenance

Minimise downtime with Building Automation Systems

Ready to optimise your manufacturing facilities? Our integrated Building Automation & Controls give you the visibility you need to optimise every part of your facility.

AI-driven analytics transform real-time building data into predictive insights, helping teams anticipate issues before they impact production. The result? Safer, more efficient operations that protect uptime, reduce operating costs and support long-term business performance.

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Proven outcomes across commercial buildings

savings on infrastructure costs

100% on-time preventative maintenance

$500K–$800K in estimated savings compared to the prior year’s cost

24/7 protection for your critical data with multi-server redundancy and backup

Reduce setup time by up to 95% without the need for server shutdown

Increase object count by 63% to 50.000, enabling real‑time supervision of large‑scale process systems without compromising performance

Rental premium grown

Reduce energy consumption and costs by up to 30% through faster, smarter insights powered by our BAS

for critical data with multi-server redundancy and backup

Streamline operations with 60% more IP devices per server

Reduce infrastructure costs by up to 60% with our BAS

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Performance you can measure

Real-world outcomes delivering reliability, savings and energy efficiency

Across the industrial and manufacturing sector, our solutions are delivering measurable impact. From achieving 100% on-time preventative maintenance to unlocking $500K–$800K in annual savings, manufacturers are achieving new levels of success. Think reduced downtime, lower energy consumption and improved operational resilience. Through complete system integration, we help facilities extend asset life, enhance safety and accelerate decarbonisation – all while keeping production on track. These case studies demonstrate what’s possible:

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52% reduction in energy use realised for manufacturing plant

Highlights include:

  • 52% energy savings identified per electric arc furnace
  • Over $150,000 in projected annual savings
  • Improved visibility into production energy and carbon impact

Read the case study
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20% productivity improvement attained by India's largest Grade A industrial park

Highlights include:

  • $10,000 cost savings per year
  • 20% improvement in operational productivity
  • Quicker and more accurate billing

Read the case study

How to leverage AI for better building management

Organisations are scaling AI and digital solutions to turn buildings into business growth engines. Find out how in our 2026 AI & Digitalisation Facilities Management Report.

Download the 2026 FM Report
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The right platform for every building

Intelligent automation solutions for peak performance

metasys

A secure, intuitive BMS platform that increases uptime and reduces costs

Find out more

Easyio

A powerful open platform that controls a full range of smart, connected devices

Find out more

OpenBlue

A digital layer for your building systems, enabling smarter energy use, lower emissions and enhanced reliability

Find out more

Webeasy

A smart web-based interface that centralizes building control and provides real-time visibility across locations

Find out more  

Why partner with Johnson Controls?

Take the next step toward better building performance. Contact us today.

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