- Johnson Controls
- Industries
- Industrial and Manufacturing
- BAS Industrial and Manufacturing
Powering next-generation manufacturing
Maximise productivity while reducing downtime and energy costs with leading BAS
Talk to a BAS specialistBalancing performance, cost and compliance
In mission-critical environments, there is zero room for error. Temperature, humidity and air quality directly influence product quality, safety and regulatory compliance. Meanwhile, unplanned downtime can erode up to 9% of your profits, and manual monitoring isn’t fast enough to protect your operations.
So, what are the tools for success? Predictive maintenance, real-time diagnostics and advanced analytics. We’ve helped customers achieve 100% on-time preventative maintenance and generate $500K–$800K in proven annual savings compared to prior-year costs. With the right Building Automation Systems (BAS), you can optimise performance, lower costs and accelerate decarbonisation – all while keeping your manufacturing moving.
Challenges
Ageing infrastructure
Outdated systems can require frequent repairs, leading to a loss of up to 20% of productivity. By reducing energy intensity and emissions, you can lower costs and accelerate decarbonisation – all while keeping your manufacturing moving.
Energy efficiency
To reduce operational costs, manufacturers must cut energy consumption while meeting evolving regulations. Our smart building technology can help you meet your targets without disrupting daily operations.
Safety and security
To prevent accidents and protect employees, you need robust fire protection systems, secure access points and safe working conditions. Our BAS ensure that your building's systems are working as they should to protect your people and assets.
Mission-critical environment
To ensure uptime, every installation, workflow and production process must operate continuously with maximum precision. As 83% of manufacturers turn to smart technology to transform their operations, we're delivering BAS that optimises performance and efficiency.
Decarbonise with a data-informed strategy
Sustainability isn’t just good for the planet; it’s also good for business. Companies with stronger ESG credentials benefit from up to 6% lower capital costs. Discover why now is the time to act in our white paper – Unleashing Net Zero.
Achieve 100% on-time preventative maintenance
Minimise downtime with Building Automation Systems
Ready to optimise your manufacturing facilities? Our integrated Building Automation & Controls give you the visibility you need to optimise every part of your facility.
AI-driven analytics transform real-time building data into predictive insights, helping teams anticipate issues before they impact production. The result? Safer, more efficient operations that protect uptime, reduce operating costs and support long-term business performance.
Proven outcomes across commercial buildings
100% on-time preventative maintenance
$500K–$800K in estimated savings compared to the prior year’s cost
24/7 protection for your critical data with multi-server redundancy and backup
Reduce setup time by up to 95% without the need for server shutdown
Increase object count by 63% to 50.000, enabling real‑time supervision of large‑scale process systems without compromising performance
Reduce energy consumption and costs by up to 30% through faster, smarter insights powered by our BAS
Streamline operations with 60% more IP devices per server
Reduce infrastructure costs by up to 60% with our BAS
Performance you can measure
Real-world outcomes delivering reliability, savings and energy efficiency
Across the industrial and manufacturing sector, our solutions are delivering measurable impact. From achieving 100% on-time preventative maintenance to unlocking $500K–$800K in annual savings, manufacturers are achieving new levels of success. Think reduced downtime, lower energy consumption and improved operational resilience. Through complete system integration, we help facilities extend asset life, enhance safety and accelerate decarbonisation – all while keeping production on track. These case studies demonstrate what’s possible:
52% reduction in energy use realised for manufacturing plant
Highlights include:
- 52% energy savings identified per electric arc furnace
- Over $150,000 in projected annual savings
- Improved visibility into production energy and carbon impact
20% productivity improvement attained by India's largest Grade A industrial park
Highlights include:
- $10,000 cost savings per year
- 20% improvement in operational productivity
- Quicker and more accurate billing
How to leverage AI for better building management
Organisations are scaling AI and digital solutions to turn buildings into business growth engines. Find out how in our 2026 AI & Digitalisation Facilities Management Report.
The right platform for every building
Intelligent automation solutions for peak performance
A secure, intuitive BMS platform that increases uptime and reduces costs
A powerful open platform that controls
a full range of smart, connected devices
A digital layer for your building systems,
enabling smarter energy use, lower
emissions and enhanced reliability
A smart web-based interface that centralizes building control and provides real-time visibility across locations






















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